Tianjin Master Logistics Equipment Co., Ltd.
Tianjin Master Logistics Equipment Co., Ltd.

Agricultural Products Intelligent Stereoscopic Warehouse Shelf Project—16,000 Positions Cold Chain-Adapted High-Density Storage System

A large domestic agricultural products circulation enterprise, specializing in fresh fruits and vegetables, grain and oil non-staple foods, serving over 200 supermarkets and community group-buying channels, needs to build a cold chain-adapted stereoscopic 

Agricultural Products Intelligent Stereoscopic Warehouse Shelf Project—16,000 Positions Cold Chain-Adapted High-Density Storage System
Project Background

The existing warehousing is a common flat warehouse with insufficient cold chain space, and the agricultural products loss rate exceeds 8%; manual sorting efficiency is low, and the turnover cycle of 2,000+ daily orders is up to 6 hours, which cannot meet channel distribution timeliness requirements, so a cold chain-adapted high-density stereoscopic warehouse shelf system is urgently needed to realize storage upgrade and efficiency improvement.

Solution
  1. Shelf configuration: Adopt rust-proof and moisture-proof steel structure shelves, combined with adjustable shelf boards, adapting to the diversified storage needs of basket-packed and carton-packed agricultural products.

  2. Construction layout: Combine cold chain equipment points, adopt the “regional simultaneous installation” plan, reserve temperature and humidity sensor interfaces, and ensure stable warehouse environment.

  3. Interface adaptation: Calibrate shelves and stacker crane tracks through laser, control errors within ±3mm, realizing seamless connection of automated access.


Project Difficulties
  1. Shelves need to adapt to the cold chain environment (0-10℃), requiring moisture-proof and rust-proof performance, while being compatible with different storage specifications of fruits and vegetables (basket packaging) and grain and oil (carton packaging).

  2. The cold chain warehouse space is sealed, so shelf installation needs to cooperate with temperature and humidity equipment layout, and construction movement lines are limited.

  3. High-density shelves need to ensure the stability of stacker crane access, with strict interface precision requirements.


Project Value
  1. Loss reduction: Cold chain-adapted shelves combined with temperature and humidity control reduce the agricultural products loss rate to below 2%.

  2. Space improvement: 16,000 positions, the cold chain area space utilization rate increased to 75%, meeting multi-category storage needs.

  3. Efficiency optimization: Automated access replaces manual sorting, shortening the order turnover cycle to 1.5 hours, and increasing distribution timeliness by 300%.


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