AS/RS (Automated Storage and Retrieval System) three-dimensional warehouse management system is one of the common non-intensive storage methods in the current warehousing system, with a high degree of warehouse automation and scientific management. Compared with the intensive storage system, this automated storage solution can realize the management of any pallet position, making it an ideal ASRS system for businesses looking to optimize their warehousing processes. This ASRS storage system, designed for high efficiency, is suitable for storage modes with large quantities and requirements for return to the warehouse and sorting. Businesses seeking innovative ASRS solutions will find this automated storage and retrieval system particularly advantageous for streamlining operations.
According to the requirements of the project, a single-depth design or a double-depth design can be carried out to make up for the lack of storage density.
ASRS (Automated Storage and Retrieval System) is an advanced ASRS warehouse automation solution designed to optimize warehouse storage, improve efficiency, reduce labor cost, and enhance accuracy in modern warehouses. As a leading ASRS System solution provider in China, Tianjin Master offers high-efficiency ASRS warehouse management system technology to improve space utilization and warehouse management.
Tianjin Master ASRS Systems include storage equipment, control systems/software, and logistics systems. Accelerate your warehouse with high efficiency, high accuracy, enhanced safety, and real-time inventory data
ASRS in Food & Beverage: Storing and retrieving food products and beverages.
ASRS in Cold Chain: Ensuring precise temperature control, fast order processing, and reduced energy waste in refrigerated and frozen storage facilities.
ASRS in Medicine Industry: More secure, efficient, and compliant storage for drugs, vaccines, medical devices, and lab supplies.
ASRS in Chemical Industry: Improving safety, efficiency, and compliance in the storage of hazardous and non-hazardous chemicals.
High storage and access flexibility
Flexible warehouse management can manage every designated cargo location
High safety and stability
Strong structure, safe, and stable automated storage racking system
Higher storage density
Warehouse utilization rate is as high as 90%, which can increase the warehouse utilization rate of this ASRS warehouse system by 10%~60% compared with the traditional storage mode
Low energy consumption
Equipped with an energy recovery function, reducing the loss of cold storage coldness, and saving 30% energy
Traditional warehouses often struggle with inefficiencies, whether it be misplaced inventory, underutilized space, or labor-intensive processes. This is where ASRS systems prove their worth:
Enhanced Inventory Accuracy: Automation eliminates manual errors, improving inventory tracking and reducing discrepancies.
Maximized Space Utilization: ASRS warehouse management systems make use of vertical space, allowing businesses to store more goods without requiring additional square footage.
Reduced Labor Costs: Automation cuts down on manual tasks, freeing up your workforce for higher-value activities.
Traditional Warehouse Management vs. ASRS:
| Factors | Traditional Systems | ASRS Warehouse Management Systems |
|---|---|---|
| Labor Intensity | High | Low |
| Space Utilization | Moderate | Optimized |
| Inventory Accuracy | Manual errors common | Fully automated and accurate |
| Scalability | Limited | Highly scalable |
Clearly, for businesses striving for efficiency and scalability, ASRS solutions are not a luxury—they're a necessity.
At the heart of any ASRS logistics system lies a highly sophisticated yet intuitive operational framework. Here's how it works:
Input Command: Orders are placed via the WMS or ERP system integrated with the ASRS.
Storage: As goods arrive at the facility, they are automatically scanned and transported to their designated location.
Retrieval: When requested, the ASRS retrieves items with precision, ensuring zero errors.
Dispatch: Retrieved goods are transferred for packing, shipping, or further processing.
The software element is pivotal, optimizing material flow and balancing workloads to maintain operational efficiency.
Not all ASRS manufacturers are created equal. To select the ideal partner:
Prioritize Technology: Look for manufacturers offering the latest advancements, such as adaptive AI or predictive maintenance.
Customization Options: Ensure the solution can be configured to meet your industry-specific needs.
Support: Reliable customer service and after-sales support are critical for smooth operations.
Partnering with an experienced ASRS shuttle manufacturer like Tianjin Master ensures a solution that is both robust and tailored to your business.
| Project | Technical Parameters | |
| Type | Double Column, Single Depth | |
| Loading size (max), mm | 1200x1000x1500 | |
| Rated load,kg | 1200 | |
| Height, m | ||
| Length, m | ||
| Height of the upper plane of the bottom beam of the supporting system (mm) | 650mm | |
| Ground rail model | 30Kg | |
| Operation interface | touchscreen | |
| Walking Horizontally | Travel Drive Motor | SEW or Siemens Reduction Motor (15kw) |
| Walking Drive Mode | Frequency Conversion Speed Regulation | |
| Emergency Braking Mode | Electromagnetic Brake | |
| Positioning Direction (X Direction) | Laser Positioning + Encoder | |
| Positioning Accuracy (mm) | ≤±5mm | |
| Horizontal Movement Speed (m/min) | 220m/min | |
| Horizontal Motion Acceleration | 0.5m/s2 | |
| Cargo Platform Lift | Lift Drive Motor | SEW or Siemens Reduction Motor (15kw) |
| Lifting Method | Wire Rope Traction | |
| Emergency Braking Mode | Anti-Fall Braking Unit and Anti-Fall Protection Device | |
| Positioning Method (Y Direction) | Barcode Positioning + Encoder | |
| Positioning (Y Direction) Accurate (mm) | ≤±3mm | |
| Vertical Movement Speed(m/min) | 60m/min | |
| Vertical Motion Acceleration | 0.5m/s2 | |
| Telescopic Fork | Brand | Mias or Homemade |
| Positioning Method | Photoelectric + Encoder | |
| Positioning (Z Direction) Accurate (mm) | ≤±3mm | |
| No-Load Reach Speed(m/min) | 60m/min | |
| No-Load Reach Acceleration | ≤1m/s2 | |
| Heavy Load Reach Speed(m/min) | 30m/min | |
| Heavy Load Reach Acceleration | 0.5m/s2 | |
| Reach Drive Motor | SEW or Siemens Reduction Motor （1.1 kW） | |
| Reach Travel | 1350m | |
| Buffer | Polyurethane Buffer | |
| Operation Mode | Maintenance (Jog), Manual, Local Automatic, Online Automatic | |
| Working Method | Single and Compound Cycles | |
| Stacker Crane Control Method | Automatic/Manual/Semi-Automatic | |
| Communication Method | Infrared Light Communication | |
| Stacker Crane Controller | PLC | Using Siemens PLC |
| Frequency Converter | Siemens Brand | |
| Air Switch | Siemens or Schneider | |
| Photoelectric Switch | SICK or P Work or Labor Test | |
| Each Motor Drive Method | Frequency Conversion Speed Regulation | |
| Power Supply | AC 380V 50Hz | |
| Power Supply Method | 4P Safety Sliding Wire (Panasonic or Farrar) | |
| Project | Technical Parameters | |
| Type | Double Columns, Single Depth | |
| Loading Size（max)，mm | 1200x1000x1500 | |
| Rated Load，kg | 1200 | |
| Height，m | Below 20 Meters | |
| Length，m | Within 80 Meters | |
| Height of the Upper Plane of the Bottom Beam of the Supporting System （mm) | 650mm | |
| Ground Rail Model | 30Kg | |
| Operation Interface | Touchscreen | |
| Walking Horizontally | Travel Drive Motor | SEW or Siemens Reduction Motor(11 kW） |
| Walking Drive Mode | Frequency Conversion Speed Regulation | |
| Emergency Braking Mode | Electromagnetic Brake | |
| Positioning Direction (X Direction) | Laser Positioning + Encoder | |
| Positioning Accuracy(mm) | ≤±5mm | |
| Horizontal Movement Speed (m/mini) | 120m/min | |
| Horizontal Motion Acceleration | ≤0.5m/s2 | |
| Cargo Platform Lift | Lift Drive Motor | SEW or Siemens Reduction Motor(11 kW） |
| Lifting Method | Wire Rope Traction | |
| Emergency Braking Mode | Anti-Fall Braking Unit and Anti-Fall Protection Device | |
| Positioning Method (Y Direction) | Barcode Positioning + Encoder | |
| Positioning (Y Direction) Accuracy(mm) | ≤±3mm | |
| Vertical Movement Speed (m/min) | 30m/min | |
| Vertical Motion Acceleration | ≤0.5m/s2 | |
| Telescopic Fork | Brand | Mias or Homemade |
| Positioning Method | Photoelectric + Encoder | |
| Positioning (Z Direction) Accurate(m) | ≤±3mm | |
| No-Load Reach Speed(m/min) | 60m/min | |
| No-Load Reach Acceleration | ≤1m/s2 | |
| Heavy Load Reach Speed(m/min) | 30m/min | |
| Heavy Load Reach Acceleration | ≤0.5m/s2 | |
| Reach Drive Motor | SEWor Siemens Reduction Motor （1.1 kW) | |
| Reach Travel | 1350m | |
| Buffer | Polyurethane Buffer | |
| Operation Mode | Maintenance (Jog), Manual, Local Automatic, Online Automatic | |
| Working Method | Single and Compound Loops | |
| Stacker Crane Control Method | Automatic/Manual/Semi-Automatic | |
| Communication Method | Infrared Light Communication | |
| PLC | Using Siemens PLC | |
| Stacker Crane Controller | Frequency Converter | Siemens brand |
| Air Switch | Siemens or Schneider | |
| Photoelectric Switch | SICK or FF or Leuze | |
| Each Motor Drive Method | Frequency Conversion Speed Regulation | |
| Power Supply | AC380V 50Hz | |
| Power Supply Method | 4P Safety Sliding Wire (Panasonic or Farrar) | |
| Project | Technical Parameters | |
| Type | Double Column, Single Depth | |
| Loading Size(maz)，mm | 1200x1000x1500 | |
| Rated Load，kg | ||
| Height，m | ||
| Length，m | Within 40 Meters | |
| Height of the Upper Plane of the Bottom Beam of the Supporting System （mm) | 650mm | |
| Ground Rail Model | 30Kg | |
| Operation Interface | Touchscreen | |
| Walking Horizontally | Travel Drive Motor | SEW or Siemens Reduction Motor(7.5 kW) |
| Walking Drive Mode | Frequency Conversion Speed Regulation | |
| Emergency Braking Mode | Electromagnetic Braking | |
| Positioning Direction (X Direction) | Laser Positioning + Encoder | |
| Positioning Accuracy(mm) | ≤±5mm | |
| Horizontal Movement Speed (m/min) | 90m/min | |
| Horizontal Motion Acceleration | ≤0.5m/s2 | |
| Cargo Platform Lift | Lift Drive Motor | SEW or Siemens Reduction Motor （11 kW) |
| Lifting Method | Wire Rope Traction | |
| Emergency Braking Mode | Anti-Fall Braking Unit and Anti-Fall Protection Device | |
| Positioning Method (Y Direction) | Barcode Positioning + Encoder | |
| Positioning (Y Direction) Accuracy(mm) | ≤±3mm | |
| Vertical Movement Speed (m/min) | 30m/min | |
| Vertical Motion Acceleration | ≤0.5m/s2 | |
| Telescopic Fork | Brand | Mias or Homemade |
| Positioning Method | Photoelectric + Encoder | |
| Positioning (Z Direction）Accurate(mm) | ≤±3mm | |
| No-Load Reach Speed (m/min) | 60m/min | |
| No-Load Reach Acceleration | ≤1m/s2 | |
| Heavy Load Reach Speed(m/min) | 30m/min | |
| Heavy Load Reach Acceleration | 0.5m/s2 | |
| Reach Drive Motor | SEW or Siemens Reduction Motor （1.1 kW） | |
| Reach Travel | 1350mm | |
| Buffer | Polyurethane Buffer | |
| Operation Mode | Maintenance (Jog), Manual, Local Automatic, Online Automatic | |
| Working Method | Single and Compound Cycles | |
| Stacker Crane Control Method | Automatic/Manual/Semi-Automatic | |
| Communication Method | Infrared Light Communication | |
| Stacker Crane | PLC | Using Siemens PLC |
| Frequency Converter | Siemens Brand | |
| Air Switch | Siemens or Schneider | |
| Photoelectric Switch | SICK or PF or Leuze | |
| Each Motor Drive Method | Frequency Conversion Speed Regulation | |
| Power Supply | AC 380V 50Hz | |
| Power Supply Method | 4P Safety Sliding Wire (Panasonic or Farrar) | |
Q: What industries benefit the most from ASRS solutions?
A: E-commerce, manufacturing, healthcare, and retail are just a few examples of industries reaping the rewards of ASRS systems.
Q: Are ASRS systems scalable for fast-growing companies?
A: Absolutely! Modern ASRS solutions are modular, making it easy to scale as your business grows.
Q: How long does it take to install and integrate an ASRS system?
A: The timeline depends on the project's complexity, typically ranging from several weeks to a few months.
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