Apparel Intelligent Stereoscopic Warehouse Conveyor System Project—Fully Automated Sorting & Conveyor Warehousing Supporting System

The existing warehousing relies on manual handling and sorting, which is prone to misdelivery and delays when omni-channel orders exceed 2,000 per day; with over 3,000 apparel SKUs, the packaging specifications of different categories (finished garments/accessories) vary greatly, and traditional conveyor equipment has insufficient compatibility, so an automated conveyor system is urgently needed to connect the stereoscopic warehouse and sorting links.

1. Equipment configuration: Adopt chain plate conveyor lines with adjustable width, adapting to multi-specification packaging such as hangers and cartons, and equipped with anti-offset guiding devices to ensure conveying stability.

2. Interface adaptation: Calibrate the conveyor track and stacker crane interface through laser positioning, with errors controlled within ±1mm, realizing seamless cargo connection.

3. Construction management: Adopt the “segmented prefabrication + on-site assembly” plan, use non-operating night hours for entry and installation, shortening the renovation period to 15 days without affecting daily warehousing operations.

1. The conveyor system needs to be compatible with different specifications of finished garments (hanger packaging) and accessories (carton packaging) to ensure stable conveying without jamming.

2. It needs to be accurately connected to the stereoscopic warehouse stacker crane, requiring high precision for the conveyor track and stacker crane interface.

3. The project is a renovation in an existing warehouse, with limited construction space, making equipment entry and installation 动线 planning difficult.

1. Compatibility adaptation: The conveyor system covers all apparel packaging categories, increasing SKU conveying compatibility to 100%.

2. Efficiency improvement: Fully automated conveying replaces manual handling, increasing order sorting efficiency by 120% and reducing misdelivery rate to below 0.05%.

3. Cost optimization: Short renovation period with no operational interruption losses, reducing manual handling costs by 50%.