Retail Link Smart Hub: Stacker AS/RS Activates New Momentum for Omni-Channel Retail Fulfillment

A leading domestic chain retail group serving thousands of offline stores and e-commerce platforms, specializing in FMCG and daily necessities, requiring intelligent warehousing for efficient omni-channel order fulfillment.

Project Background

Traditional flat warehouses had only 30% space utilization, low manual sorting efficiency, high error rate, severe order backlogs during promotions, and time-consuming inventory counting, requiring a stacker AS/RS upgrade.

Solution

Built a stacker AS/RS with 20,000+ positions, boosting space utilization to 80%
Stackers + conveyors enabled fully automated access, sorting and inventory for goods
WMS linked with stackers for dynamic omni-channel inventory control and intelligent order scheduling

Project Difficulties

Diverse SKU packaging specifications, requiring precise and stable access for stackers
5x order surge during promotions, ensuring stable system operation under high load
Real-time synchronization with ERP and OMS systems for closed-loop omni-channel data

Project Value

Space Expansion: Storage capacity increased by 2.6x, supporting growth without expansion
Efficiency Leap: Sorting efficiency increased by 220%, error rate reduced to <0.05%
Cost Optimization: Labor costs cut by 70%, saving over 4 million yuan annually

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