Retail Speed Smart Warehouse

Traditional flat warehouses had only 30% space utilization, <4,000 daily manual sorting orders, severe fulfillment delays during promotions, and inventory counting taking over 72 hours, requiring a shuttle & carrier system upgrade.

• High-Density Storage: Built shuttle & carrier AS/RS with 30,000 positions, boosting space utilization to 85%.

• Automated Operations: Shuttles + elevators enabled automatic access, sorting, and inventory at 1,000 pallets/hour.

• Intelligent Scheduling: WMS linked with shuttles to dynamically plan paths for peak order handling during promotions.

• Multi-Category Compatibility: Diverse FMCG packaging required stable access adaptation for shuttles & carriers.

• Peak Handling: 5x order surge during promotions demanded efficient and stable system operation.

• System Integration: Real-time inventory and order data synchronization with ERP and OMS was required.

• Space Expansion: Storage capacity increased by 2.8x, supporting business growth without warehouse expansion.

• Efficiency Leap: Order processing efficiency increased by 250%, with 99.8% on-time fulfillment rate during promotions.

• Cost Optimization: Labor costs cut by 70%, saving over 5 million yuan in annual warehousing operations.