Stacker AS/RS Reinforces the New Line of Defense for Grid Material Support

Traditional flat warehouses had <30% space utilization, low manual sorting efficiency, slow response to emergency materials, and high inventory discrepancy rates, failing to meet grid emergency support and lean management needs.

• Built a stacker AS/RS with 25,000+ positions, boosting space utilization to 82%

• Stackers + conveyors enabled fully automated access, sorting and inventory for power materials

• WMS linked with stackers for batch traceability, dynamic inventory control and priority scheduling for emergency repairs

• Large variations in power material specifications, from precision instruments to heavy equipment, requiring stable and adaptive access for stackers

• High response time requirements for emergency materials, needing optimized scheduling algorithms for priority outbound

• Seamless integration with grid ERP and dispatch systems for real-time data synchronization

• Support Upgrade: Emergency material response time shortened from 4 hours to 30 minutes, greatly improving grid operation efficiency

• Lean Management: Inventory discrepancy rate reduced to <0.1%, with transparent and traceable full lifecycle material control

• Cost Optimization: Labor costs cut by 70%, space utilization increased by 170%, saving over 5 million yuan annually