Packaging Hub Smart Warehouse:Stacker AS/RS Drives High-Density Storage Upgrade in Packaging Industry

Traditional flat warehouses had low space utilization with disorderly stacked packaging materials, and manual handling easily caused damage. With large-batch, fast-turnover orders, manual sorting efficiency was insufficient to meet production and market demands.

• Built a stacker AS/RS with 40,000+ positions, boosting space utilization to 85%

• Stackers + conveyors enabled fully automated access, sorting and inventory for packaging materials

• WMS linked with stackers for batch management, dynamic inventory control and moisture/dust protection

• Diverse packaging material specifications required stable and adaptive access for stackers

• Some packaging materials are prone to moisture-induced deformation, demanding high warehouse environment and equipment protection standards

• Large order batch fluctuations required optimized scheduling algorithms to ensure peak operational efficiency

• Space Expansion: Storage capacity increased by 3x, supporting business growth without expansion

• Efficiency Leap: Order processing efficiency increased by 250%, error rate reduced to <0.03%

• Cost Optimization: Labor costs cut by 70%, material loss rate reduced by 60%, saving over 5 million yuan annually