Packaging Smart High-Bay Warehouse: Stacker AS/RS Empowers Full-Link Intelligent Storage for Packaging Enterprises

Traditional flat warehouses suffered low space utilization, and stacked cartons were prone to extrusion deformation. Manual forklift handling caused slow throughput with heavy delivery pressure for bulk orders; manual stocktaking brought high inventory errors, failing to match capacity expansion plans.

• Multi-lane stacker high-bay AS/RS built with massive standardized rack locations for drastically improved space utilization

• Stackers paired with roller conveyor lines achieve full automatic workflow for carton receiving, storage, picking and shipping

• WMS connects with stacker equipment to realize batch control, FIFO principle and intelligent production material allocation

• Light paper cartons are vulnerable to compression and collision, requiring optimized rack support and stable stacker picking & placing

• Obvious seasonal order fluctuations demand scheduling balance between normal and peak high-load operation

• Seamless integration with client’s existing ERP and production MES to unify sales, production and warehousing data

• Space Gain: Storage capacity increased by 2.8x to support capacity expansion without new factory construction

• Efficiency Boost: Automation replaces manual labor, throughput raised by 230% and carton damage rate cut by 65%

• Management Upgrade: Inventory discrepancy reduced below 0.03%, labor costs lowered by 72%, saving over 4.8 million RMB in annual operation expenses