Four-Way Cart High-Density AS/RS Project for Thai Printing Brand

Traditional flat warehouses occupy large space with low location utilization, and printing & packaging materials are piled in disorder. Relying on manual handling and picking leads to low efficiency and frequent inventory discrepancies, which cannot meet the demands of enterprise capacity expansion and rapid order turnover, making intelligent high-density AS/RS upgrading urgent.

• Adopt an overall four-way cart AS/RS solution with high-density pallet rack layout to greatly improve warehouse capacity and space utilization.

• Equipped with multiple four-way carts cooperating with intelligent tracks and elevators to realize fully automatic inbound, outbound, handling and storage of printing and packaging materials.

• Deploy professional WMS system linked with four-way carts to realize real-time inventory monitoring, automatic stocktaking and intelligent path scheduling.

• Paper and finished packaging are bulky and easy to deform by extrusion, requiring high stability of four-way carts and reasonable rack load layout.

• Numerous material SKUs and complicated batch management require the system to realize classified storage and FIFO accurately.

• Restricted by the original warehouse layout, it is necessary to customize track layout and equipment scheduling logic adapting to on-site conditions.

• Space Value: The high-density AS/RS mode greatly saves floor space, and the space utilization rate is more than doubled compared with traditional warehouses.

• Efficiency Upgrade: Fully automatic operation replaces manual work, significantly improving material inbound and outbound turnover efficiency to support mass order throughput.

• Management Improvement: Realize visualized inventory data and traceable batches, greatly improve inventory accuracy, and reduce labor management costs and material loss.