Trend Link Smart Warehouse: Stacker + Multi-Shuttle Dual-Engine Powers Flexible Apparel Supply Chain

• Space Expansion: Storage capacity increased by 3.2x, supporting business growth without new warehouse construction

• Efficiency Leap: Order processing efficiency increased by 300%, with error rates reduced to <0.02%

• Cost Optimization: Labor costs cut by 80%, saving over 6 million yuan in annual warehousing operations

Traditional flat warehouses had <30% space utilization. With numerous fast-turnover apparel SKUs, manual sorting efficiency was low and unable to meet peak order demand, requiring a dual-system upgrade for high-density storage and flexible sorting.

• Built stacker AS/RS + multi-shuttle system with 40,000+ positions, boosting space utilization to 88%

• Stackers handle full-case storage, multi-shuttles support split-case sorting, realizing full-process automation for "full-split integration"

• WMS links both devices for precise batch/shelf-life control and intelligent omni-channel order scheduling

• Diverse apparel packaging required dual-system adaptation for stable access to both full-case and split-case goods

• Large order peak fluctuations during promotions demanded optimized collaborative scheduling algorithms for both systems

• Real-time synchronization with ERP and OMS for closed-loop full-link data and dynamic inventory allocation